STAR TRACE was the first to introduce indigenous High Intensity, High Gradient Magnetic Roll Separator for use of dry material in Indian Market. It is capable of separating a wide variety of materials from different industries in an efficient and economical manner. It has operated successfully since 1993 in numerous production application in various industries. Star Trace uses high energy Rare Earth Neodymium Permanent Magnets assembled in a proprietary configuration to generate forces of magnetic attraction, which can be used for processing any material from ferromagnetic to weakly paramagnetic. The exceptionally high magnetic gradient achieved by the unique Star Trace design results in extremely large separation forces, exceeding those of any electromagnetic induced Roll Separators. Star Trace incorporates improved design features resulting from an ongoing product development philosophy combined with extensive operational experience.
A short special fabric conveyor belt envelopes the magnetic roll and a tensioning idle roll which was driven by a motor. A feeder discharges material on the belt on continuos controlled rate of flow at uniform layer thickness. The ferromagnetic and para magnetic particles add here to the belt while the non magnetic particles flow freely off the end of the conveyor. The division of para magnetic and non magnetic can be adjusted by using a splitter plate located below the belt. It can be configurated stacked in any no of passes to suit the user requirement.APPLICATION
The open design of the Star Trace allows both coarse and very weakly magnetic materials to be treated successfully. Proven dry process application include material from 75 microns up to 100 mm (4 inch) particle size, at through puts from 200 kgs to 60 TPH ( depending on size).TYPICAL APPLICATION INCLUDE
e-waste recycling plants, Andalusite and pyrophyllite beneficiation, diamond beneficiation, Chromite recovery, Magnesite beneficiation, Wollastonite beneficiation, metal value recovery from waste, Iron and manganese ore beneficiation, abrasive and refractory raw materials cleaning, Diatomaceous earth cleaning and kyanite cleaning, Glass raw materials cleaning, Slica Sand, Quartz, Feldspar, Dolomite etc. Bauxite cleaning, Ceramic raw materials cleaning, feldspar cleaning selective separation of garnet/ilmenite/rutile/zircon recovery, removal of ferro silicates from limestone, Magnesite , etc